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Custom Made Packaging
Custom Made Packaging
  • Details
  • Specification
  • Benefit
  • FAQ

Foam inserts are a lifesaver for your products!

They fit snugly inside your boxes & keep everything in place.

So nothing gets scratched, banged up, or jostled around.

They make your packaging look neat, professional, & super polished.

From electronics or gifts to cosmetics or oddly shaped items, inserts can be personalised to match your product perfectly.

They’re lightweight, durable, and even eco-friendly if you choose.

Using them means fewer damaged items, happier customers, & a smoother unboxing experience that makes people smile. 

Want your products to feel safe, stylish, & premium? Foam packaging inserts do exactly that.

Let’s create the perfect fit for your items and wow your customers every single time!

Are Custom Foam Inserts Worth the Investment for Your Business?

Wondering if custom foam inserts are best for your business or not? The answer is yes!

Because inserts shield your products during shipping and handling.

Offers a professional or clean appearance to customers.

This improves customers' unboxing experience.

Suit different items, such as sensitive electronics, special gift items, or products with unique shapes. 

Foam packaging inserts provide lightweight protection, reduce environmental impact, and enhance your brand’s first impression.

This will help to grab attention and attract customers to your brand.

Also, it helps your company to succeed through its positive effects.

Foam Packaging Inserts Vs Paper Or Bubble Wrap

Foam packaging inserts hold your products firmly in place to prevent them from moving.

They are perfectly cut to stop items from shifting or moving during shipping.

Also, they provide cushioning against effects and damage.

Plus, they are tough and can be reused easily.

They offer a good-quality or well-arranged look for your packaging. 

On the other hand, bubble wrap is soft, but items can slide over and knock into each other.

It can tear or burst, and it does not have a professional look. 

Foam helps to support items excellently and adds a luxury feel to unboxing.

Bubble wrap will offer some basic protection, but foam is best for both performance and look.

It will make customers happy or satisfied.

Features That Keep Products Safe and Secure

More than just product protection, the box inserts provide a clean look, an elevated feel, and a safe delivery.

Discover its unique benefits below:

Ensures Product Safety

Foam package inserts create a firm or proper fit for products.

This prevents unwanted scratches, bumps, or movements inside the box.

They stop breakable or uneven items from being damaged during transit, storage, or handling.

It gives these inserts a stable place in the packaging.

Fits Any Shape

Products of any shape, size, or dimension will fit perfectly in the foam packaging inserts.

Foam is completely personalisable to provide an accurately fitted space or unique compartments for all your items.

The fitting of your custom-designed inserts will look organised and offer an aesthetic look.

Absorbs Shock 

Foam protects your products by absorbing shock when items are dropped or bumped during transport or storage.

This lowers the risk of breakages and damaging electronic gadgets and delicate items like glass.

It ensures items reach their destination safely and undamaged.

Lightweight and Practical 

They are lightweight. So there is no increased cost to your delivery charges, nor are the boxes bulkier than required.

This gives an affordable, weightless, or safe method to package items.

Enhances Product Presentation

Neat or good presentations make products look expensive. They also create a luxury feel.

This improves customer satisfaction, encourages positive reviews, and ensures repeat business that your customer will not forget soon.

Discover The Right Foam Inserts For Boxes For Every Product

Foam inserts for boxes not just provide protection, but also help organise, secure,  or enhance your packaging.

See the common types below or determine what works best for your products:

Polyethene (PE) Inserts

This is a strong and lightweight foam insert. PE foam protects or holds heavy or fragile products extra securely.

Also, it resists water and can withstand extensive wear or tear.

It maintains the safety of products in shipping. Ideal for heavy or sturdy products such as electronics or tools.

Polyurethane (PU) Inserts

This type of foam is soft, flexible, and easily moulded.

PU foam is best for fragile items such as glassware, cosmetics, and electronic gadgets.

It offers optimal shock absorption and stops scratching.

Also, it holds the products firmly and safely inside the packaging. 

Great for custom packaging!

EVA Inserts

With both flexibility and durability, Eva foam can withstand shock, moisture, and temperature change.

This can be precisely cut to fit and display both delicate items and valuable products. 

Moulded Inserts 

Moulded inserts are cut precisely to fit into the item they contain.

These inserts hold items firmly and reduce assembly time while maintaining a high-quality finish.

These are great for a large production run or a higher-end packaging order.

Custom Die-Cut Inserts

Custom die-cut inserts are perfectly cut to fit items of any shape and number.

As well as a variety of multi-item or gift boxes, while maintaining the safety of the product inside.

Custom-cut inserts create both functional and aesthetic packaging.

Thickness & Density Adjustments

Foam comes in all sorts of different thicknesses and densities.

If you choose a different thickness/density, you can "adjust" the level of protection for your specific products.

Options for choosing different foam thicknesses & densities are available below:

Thickness Levels 

5-10mm 

Best suited to small and lightweight products such as electronics, cosmetics, or jewellery.

Used when padding and buffering are needed without adding too much size to the package.

10-20mm 

Suitable for medium-weight items such as tools, electronics, or bottles where shock absorption is needed, combined with adequate rigidity.

20-50mm 

Used for heavier or larger items such as electronics, musical instruments, or laptops. This helps prevent impact damage.

50mm

Best for extremely heavy and large, and delicate items such as high-end tools, large components of machinery, and instruments.

Density Levels

Soft Foam (10-20kg/m³) 

Offer the necessary padding and absorption for sensitive items to avoid slight impact damage.

Firm Foam (20-40kg/m³) 

Best for an item that is not sensitive. However, it does not require the highest firmness.

Items such as electronics, cosmetics, & giftware.

Firm Foam (40-80kg/m³) 

Suitable for larger, more rigid items.

Such as industrial tools, where items are less sensitive & more likely to withstand potential hard knocks during transit.

Transform Your Boxes with Colourful Inserts

Foam is not just limited to grey and white.

You can select from colours that complement your brand colours, packaging, and the product.

The common foam colours include black, white, grey, red, blue, green, yellow, pink, or your custom brand colours.

Coloured inserts not only look attractive, but they also make the products easy to spot, creating a luxury look.

You can select a colour based on the product's type. 

For example, back inserts for luxury electronics boxes, white inserts for beauty & cosmetic packaging.

Also, the bright colours for toy, gift, and kit packaging.

It is one easy method that makes packaging look more trendy and on-brand.

Get Yours Today at Plus Printers UK

Worried that your items might be damaged during shipping, or your customers will not be happy with messy packaging?

With Plus Printers UK, every product reaches the end customer safely and in a professional manner.

Our custom foam inserts will fit your products perfectly, no matter the shape.

Offers the products a professional look and protects them against damage if they're fragile or uniquely shaped.

Ensuring you don't just ship the products but deliver a premium unboxing experience.

Our Services:

  • Customised to any shape or size for your products
  • Fast delivery time, with a rapid turnaround
  • 24/7 support to answer any of your queries
  • Low prices without compromising on the quality

So, why wait? Place your order today and let us know your order requirements!

  • Custom Styles & Sizes
    Custom Styles And Sizes

    You don’t need to worry about limited styles and size options for your boxes, because we offer a vast range of custom sizes and style options. We only create what you want. This is what makes us unique!

  • Printing Options
    Printing Options

    We offer economical yet modern printing methods, such as offset printing, digital printing, and screen printing. With these options, you can print your brand logo, contact info, and whatever you want to print. The choice is all yours!

  • Paper Stock
    Paper Stock

    Our paper stock options include cardboard, rigid stock, kraft paper, and corrugated paper; each has its own unique properties. These material options can be customised in terms of box thickness, finish, and colour to meet your customer’s needs.

  • Quantities
    Box Quantities

    No matter if you need 10,000 boxes for a large order or a smaller quantity of 50 boxes, we deal with all. We will deliver the same quality to both small and large branding needs. Our team will help bring your vision into reality.

  • Production Processes
    Production Processes

    We use innovative production methods to create your packaging boxes, such as printing, cutting, gluing, assembling, and quality control before delivery. We will ensure every packaging box is safe to transport & handle.

  • Add-on Options
    Add-On Options

    We have unique finishing, coating, and embellishment options for your custom boxes. It includes custom inserts, like cardboard or foam, dividers, handles, window die-cuts, sleeves, and many more.

  • Turn Around Times
    Turnaround Time

    Our standard turnaround time is only 3 to 4 business days, all over the UK! But if you need boxes urgently, we will deliver them to you in 1 to 2 business days.

  • Coating Options
    Coating Options

    A vast range of coating options is available, including Spot UV, matte, gloss, soft-touch, and aqueous coating. You just need to tell us your desired option for your boxes; we’ll make it happen.

Consumer Questions

Q: What’s your Minimum Order Quantity for Foam Inserts?
A: Our minimum order quantity (MOQ) for custom packaging is flexible, starting as low as 100 units. We are committed to accommodating orders of all sizes, whether small or large. It's important to note that the MOQ may vary. For the most accurate information, we recommend reaching out to our agents who will be happy to assist you.
Q: What’s Your Turnaround Time for Foam Inserts Order?
A: Typically, our turnaround time ranges from 12-15 days, depending on the complexity and quantity of your order. But we also offer expedite shipping with some extra charges.
Q: Can You Assist in the Design Process?
A: Absolutely! We have a team of skilled designers ready to help bring your packaging ideas to life, offering guidance from concept to final design.
Q: Do You Provide Proof/Samples Before Final Production?
A: Yes, we provide digital proofs and, upon request, physical samples of your design to ensure everything is perfect before full-scale production.
Q: What are the Accepted Payment Methods?
A: We offer a variety of payment options for your convenience, including credit/debit cards, PayPal, and bank transfers. Choose the one that works best for you.
  • No Hidden Fees or Surprises
    We have no hidden fee, you will pay only what you request.
  • Fast Prototyping
    With fast prototyping you will have an opportunity to review your design and easily approve it.
  • Free Samples or Mock-ups
    This can be a great way to get an idea of what your custom packaging will look like even before you order.
  • Affordable Pricing
    We provide bulk discounts and economy packaging options to offer you an equal amount of quality for a reasonable price.
Foam Inserts
  • Easy Ordering Process
    Order online easily—fill out the form to submit queries or orders
  • Premium Quality Guarantee
    You will be satisfied with our service, as we utilize finest materials to ensure product safety and premium presentation.
  • Sustainable Options
    Our solutions are sustainable that help your business stay on trend while attracting eco-conscious customers.
  • Personalized Service
    We offer personalized services and support during the design and production to meet your packaging needs.

Unlimited Customization

PlusPrinters provides visually appealing custom packaging boxes with endless customization options to ensure your products leave a lasting impression on your customers. Even better, we offer unlimited customization at no extra cost, making our packaging solutions highly cost-effective. This allows you to engage customers with your brand without investing heavily in expensive marketing and branding strategies.

  • Coating
  • Printing Options
  • Special Finishes
  • Paperboard
  • Corrugated
  • Fluted Grades
  • Rigid Materials
Material 1
Aqueous Coating
Material 2
UV Coating
Material 3
Spot Glass UV
Material 4
Soft Toch Coating
Material 5
Varnish
Material 6
Lamination
Material 7
Anti-scratch Lamination
Material 8
Soft Touch / Silk Lamination
Material 10
Offset Print
Material 11
Digital Print
Material 12
UV Print
Material 13
Water-based Ink
Material 14
Hot Foil Stamping
Material 15
Cold Foil Printing
Material 16
Blind Emboosing
Material 17
Blind Deboosing
Material 18
Registered Embossing
Material 19
Combination Embossing
Material 19
Window Patching
Material 20
SBS C1S
Material 21
SBS C2S
Material 22
CCNB
Material 23
Fully Recycled CCNB
Material 24
Natural Brown Kraft
Material 25
White Kraft
Material 25
Black Kraft
Material 25
Uncoated Unbleached Kraft
Material 25
Clay-coated Kraft Back
Material 25
Clay Natural Kraft
Material 25
Metallic
Material 25
Holographic
Material 25
Textured
Material 25
Natural Kraft Board
Material 26
Oyster White Board
Material 27
Kemi White Board
Material 28
Bleached White Board
Material 28
Single Face
Material 28
Single Wall
Material 28
Double Wall
Material 28
Triple Wall
Material 28
A-Flute
Material 28
B-Flute
Material 28
C-Flute
Material 28
E-Flute
Material 28
F-Flute
Material 28
Grey Chipboard
Material 28
Duplex Chipboard

Excellent

Trustpilot rating
Rated 4.5 out of 5 based on 14 reviews
Trustpilot Trustpilot
Rating 5 stars
By Amy W

about 2 months ago

Best customer service and LOVE the end result

Paul was amazing from start to finish. First of all, he quoted me a competitive price on my custom reed diffuser packaging. He gave me the best price in the market. He was helpful in answering my gazillion questions (very quickly) and he was very patient with me when it came to my design requests. In all honesty, I thought he would give up on me at some point but he didn't :-). Then he showed me my mockups, communicated when they were in printing and off for shipping. He's very transparent, super nice and helpful person. I will keep him as my permanent contact for customized packaging designs when I need restocking. Definitely order from him. Paul You're a Legend!

Rating 5 stars
By R. A. M.

about 8 months ago

Good communication and pricing

Good communication and pricing

Rating 5 stars
By Radelicous

about 9 months ago

Great experience with Lewis and fast…

Great experience with Lewis and fast turnaround. I would buy again from them.

Rating 5 stars
By Ash

about 3 months ago

Great service by Alan

Great service by Alan! Beautiful boxes, looking forward to the next batch.

Rating 5 stars
By Jack Lawlor

about 7 months ago

Great service from Paul and the team

Great service from Paul and the team, very knowledgeable and helped me every step of the way as I’m not the most computer minded. Will definitely use again

Rating 5 stars
By Matt Shortland

about 1 year ago

Plus printers was great at dealing with…

Plus printers was great at dealing with our enquiries the product turned out just as expected. Thank you lewis for dealing with us and talking through it. Made it very easy for someone who has never ordered before.

1
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