Die cut boxes are not simply an ordinary shape of packaging!
They are shaped according to the actual size of the product being packed in them.
Special cutting roller cutters mainly assure proper fold lines, neat edges, & custom cut-outs.
It guarantees a perfect fit every time. It also removes the excess space which could have been damaged.
Organisations prefer box cutting for irregular-shape products and additional packaging needs.
For easier handling and enhanced organisation, add windows, inserts, a handle, and locking tabs to custom die cut inserts.
All this ensures the die cut packaging fits the product, supports its safety, & gives practical storage options.
Industries That Rely On Custom Die Cut Packaging
Custom die cut packaging is used across many different industries.
Because it can be cut to size, protect goods, and provide a variety of packaging options.
They are useful for manufacturing unique shapes, easy organisation, & transport.
They are ideal for packaging all kinds of products in both flat and heavy-duty styles.
The industrial uses include;
- Food & Beverage
- Bakery & Confectionery
- Cosmetics & Beauty
- Pharmaceutical
- Healthcare
- Electronics
- Retail
- Apparel & Fashion
- Jewelry & Accessories
- Gift & Promotional Products
Why Businesses Prefer Die Cut Packaging
Excellent bespoke packaging does not simply serve to protect the product!
Die cut packaging boxes enhance the usability of the packaging.
It caters to different needs of the product and enhances the overall customer experience.
Faster Packing Process
Our magnetic boxes are quick to set up. Goods are quickly placed into these boxes.
This simplicity makes packing fast and efficient, and companies can send large orders out fast.
Greater Design Flexibility
Die cut packaging generally has special shapes and features.
You can add windows, handles, an insert and a locking tab.
This customisation can help to create packaging that suits multiple product needs.
Precision Fit
Die-cut packaging is made to fit your product precisely.
It eliminates empty space in the packaging box.
A snug fit will minimise movement & give excellent protection for products.
Better Product Protection
A good layout allows the product to stay organised from packing to delivery.
Sturdy edges give the box strength while carrying it.
This improvement also minimises dents, scratches & breakages.
Die Cut Box Materials That Fit Every Product
The type of material can influence the strength and quality of your die cut box packaging.
There are different advantages in each type of packaging material.
Cardboard
Die cut packaging boxes rely on die cut cardboard for a sturdy, dependable exterior.
Cutting easily into perfect shapes, and folding just as smoothly.
Our die cut cardboard boxes keep the items protected but don't add unnecessary weight to the package.
Ideal for: Cosmetics, candles, toys, books, retail items.
Corrugated Cardboard
Corrugated cardboard can easily manage heavyweight items.
These bespoke cardboard boxes provide cushioning for your products when storing and despatching.
It provides more strength when stronger packing is required.
Ideal for: Electronics, glass bottles, home items, subscription boxes, & online orders.
Kraft Paper
Kraft paper has a rustic appearance.
It has a very natural feel to it and is durable without being heavy. This paper is ideal for brands that go for a natural look.
Ideal for: Baked goods, organic foods, treats and snacks, ceramics and gifts, soaps, and coffee.
Rigid Board
Rigid board maintains its shape throughout the delivery process. It provides products with firm support and a good quality feel.
This type of board also cushions fragile products against everyday handling.
Ideal for: Perfumes, Gift items, Elegant accessories, and luxurious watches.
Paperboard
The paperboard is lightweight, but it works just as well for printing on custom printed die cut boxes.
Easily folding out die-cut shapes to intricate designs.
We use it to create packaging for products that require a more seamless look.
Ideal for: Chocolates, medicines, tea, confectionery, and personal care items.
Popular Box Die Cut Shapes
Every product has its unique packaging shape.
Die-cut offers shapes of boxes that fit perfectly with your product and maintain storage, handling, and presentation.
Here are a few of the most common box die cut styles.
- Rectangle Die cut box
- Pillow Die Cut Box
- Gable Die Cut Box
- Hexagon Die Cut Box
Rectangle Die-cut box
They are one of the simplest and also most functional shapes.
They utilise space well and can be easily stacked and stored.
A lot of companies opt for these because they can contain multiple items at one time.
Pillow Die Cut Box
Pillow boxes feature soft curved edges and a compact design.
They are small and close/ open quickly. They are ideal for promotional products and lightweight items.
Gable Die Cut Box
One of the most popular types of boxes.
Design with a handle on top makes them easy to carry.
Gable boxes are handy in design and can be combined with a storage pack.
Useful for holding takeaway foods, gifts, etc.
Hexagon Die Cut Box
Hexagon boxes add new life to packaging. With six sides, they are unique on the shelves.
They are a good-looking option for high-end items.
Plus Printers UK- Your Trusted Packaging Manufacturer
Our custom die cut boxes are designed to perfectly suit your products.
We provide free design assistance for each order.
Choose from custom size options, styles, and materials.
Best value at a great price. We get your orders printed within the fastest turnaround time.
Our customer service support is there all the time.
Request your free quote right away & bring your smart packaging ideas to life.